"system and method for processing eggs and other objects"

专利摘要:
SYSTEM AND METHOD FOR PROCESSING EGGS AND OTHER OBJECTS.The present invention relates to a method for marking an eggshell in which a laser beam is directed at the eggshell to discolor the outer layer of the eggshell without substantially carving the layers of the eggshell below the outer layer. The laser has a place with a power density below about 2000 watts / sq.pol. and an egg engraving depth caused by the laser marking process does not exceed about 25 microns. Inkjet printing can be added to the laser marking process or used instead of laser marking. Eggs can be marked on a box, on a carrier package or on a device powered by a carrier package, with eggs uniformly oriented before (and after) printing. The marking is done in a box, from the carrier, in which the marking is done by laser, ink or both.
公开号:BR112012018110A2
申请号:R112012018110-6
申请日:2011-01-19
公开日:2020-08-25
发明作者:Mitchell Barry Chait；Allan Irwin Brown；Marco Armand Hegyi；Greg Anderson
申请人:Ten Media, Llc；
IPC主号:

专利说明:

Invention Patent Descriptive Report for "SYSTEM AND METHOD FOR PROCESSING EGGS AND OTHER OBJECTS". - Related Patent Applications - This patent application claims priority under 35 U.S.C. $ 119 (e) for U.S. Patent Application
Provisional Serial No. 61 / 296.837, entitled 'SYSTEMS AND METHODS FOR THE PROCESSING OF EGGS,' deposited on January 20, 2010, which is incorporated here in its entirety by reference.
This patent application also claims the benefit under 35 USC. $ 120 as a continuation, of the following U.S. patent applications - not provisional all filed on January 20, 2010::! : Technical Field The invention (s) described here refers in general to the fields of guaranteeing food safety and the processing of food products.
Some modalities described refer, in particular, to systems and techniques for laser marking, ink marking and / or otherwise processing eggs.
Background Food safety is a major concern for the public in general.
Eggs, in particular, represent a food product distributed and consumed in large quantities and, for various similar reasons that make them a desirable foodstuff, also present a unique safety risk.
Eggs (mostly chicken eggs) contain nutrients that can support the growth of harmful bacteria,
when contaminated. 'Eggs are a perishable item that is also susceptible to deterioration -. To address the concern about deterioration - that is, whether the egg. is fresh or not, egg packages typically (and often by regulation) have expiration dates stamped on them. However, eggs can be stored for days or even weeks before being sold on the retail market. Thus, the expiration date, (a term that encompasses such variations as "sold for" and "best consumed on" dates) may not convey to a consumer or user how "old" an egg really is. In addition, several consumers withdraw. the eggs from their packaging and place them in special containers inside their refrigerators. In this way and in an additional way, the eggs in multiple - cartons may be mixed. When these acts are performed, the consumer is no longer able to evaluate the eggs' expiration date -15 individually before using them. To reduce the chance of a spoiled egg being sold to a consumer, certain government entities in the United States and elsewhere, for example, the United States Food and Drug Administration (FDA), the United States Department of Agriculture (USDA), and several other state governments, currently do not allow retailers to "repack" eggs, that is, they move eggs from one package to another. This restriction, unfortunately, can result in tremendous waste. For example, whenever the integrity of even a single egg in the package and in the hands of a retailer is compromised (for example, a broken egg), the entire egg package must be discarded.
Eggs typically undergo extensive processing before they are ready to be sold to the consuming public. In various circumstances, for example, eggs pass through various processing stations - in which they are washed, transluminated, weighed, sorted and packed in one of the packages (for example, cartons, crates or other commercially distributed containers) . Example-
Examples of such processing stations and mechanisms for transporting eggs from station to station are described, for example, in the following U.S. patents assigned to Diamond Automations, Inc .: 4,189,898; 4,195,736; : 4,505,373; 4,519,494; 4,519,505; 4,569,444; 4,750,316; 5,321,491; and 6,056,341, the total content of which is incorporated here by reference
rency.
It is not uncommon for a facility in which these stations operate to ship around a million eggs in a single day.
Consequently, to be commercially acceptable, station productivity needs to be extremely high, with some stations typically processing in the
loses 20,000 eggs an hour. 'So when egg contamination (and possibly deterioration) is discovered, not only is it likely that the number of people - sick - or worse - will be quite large, but also that a huge amount of eggs must be collected and destroyed.
Several of these eggs would not be contaminated and would still have to be destroyed - at considerable financial loss - since there is no way to isolate bad eggs from a total population of eggs from the suspected source.
Numerous techniques for individually marking eggs with an expiration date and similar have been proposed.
One approach is to use vegetable dyes or other water-soluble paint products to mark eggs.
Such products, however, have a tendency to leak into the eggs and this can result in undesirable ink stains inside them.
The tendency of such products to fade or fade also means that such markings are susceptible to changes and even to unintentional loss of integrity (for example, dripping and staining due to condensation and handling), which limits in general its acceptance.
It is also known to use lasers to record indications on perishable products for the purpose of tracking their row and / or completeness (for example, using date codes and / or tracking codes), as well as to allow messages with textual or graphic advertising to be disseminated through such products.
An example of a system for laser marking such information about chicken eggs is described, for example, in the U.S. Patent Application
Serial No. 11 / 725,099, Publication No. 2008/0223834 (Patent Application '834'), published on September 18, 2008. The description of Patent Application '834' is incorporated herein in its entirety by reference . ] Summary The approach described in Patent Application '834' is to laser record information about eggs as they are transported at high speed during the graduation process.
Such information may include, for example, an expiration date, a traceability code. and / or advertising.
Although this approach has proven to be effective for certain applications, the extremely high productivity of the machines - grading, the unevenness of the moisture content of the surface of the individual eggs during the grading process, and the amount means - 15 had dust created during the laser marking process, among other things, has made marking individual eggs with precision, reliability and consistency sufficient for certain purposes challenging.
Among these purposes, the provision of an expiration date and a traceability code referring to an egg processing history that can be maintained in an online database obviously requires marking that is not only permanent and difficult to change. , but also which is clearly and reliably readable.
In addition, it should be understood that egg producers have invested considerable sums of money in their machinery - grading and packaging machines, conveyors and the like.
And to get them to replace such equipment with entirely new systems would be a substantial challenge and a slow adoption of an extremely necessary increase in food safety.
Thus, there is a need for an approach to egg marking, based on equipment that can be added to existing egg handling systems.
To complicate this need, the existing device for handling eggs has different models.
Preferably, a marking system can be provided, which is usable with a variety of egg handling equipment, with little or no modification. that device. . The previous approaches might not be able to meet the objectives or requirements mentioned above.
This description presents new approaches to marking the new, based on the apparatus and methods of the invention, several alternative modalities which are shown. Any single modality may not, and in general, does not encompass all aspects of the invention that are discussed here. In addition, unless the context clearly indicates from. otherwise, it is contemplated that those skilled in the art will combine aspects of the invention and features of the modalities to create new ones - modalities not expressly illustrated and discussed here, and that such variant modalities are intended to be captured within the claims.
-15 In summary, the following paragraphs now provide a non-exhaustive list of the aspects and characteristics of the invention on the modalities described, in more detail below, and shown in the drawings.
| A method for laser marking an eggshell is described which comprises controlling a laser beam directed at the eggshell in order to discolor an outer layer of the eggshell without substantially penetrating into the eggshell layers underneath of the outer layer. In addition, a method for laser marking an egg is described - which comprises directing a laser beam over the egg at a power density of about 2000 watts / in.20u less, at an appropriate scan rate to produce appropriate discoloration to print an image. In addition, an egg that has laser marking itself is described in which an egg penetration depth caused by the laser marking process does not exceed about 25 microns. A method for processing an egg carton is described which comprises adjusting the position of one or more eggs,] after the eggs have been placed in a container (also referred to as a carton or carton), such that each of the V eggs assumes a particular orientation within the package. In some embodiments, the method may also comprise recording information on the surface of one or more eggs after the position of one or more eggs has been adjusted.
In addition, in some embodiments, the position of one or more eggs can be adjusted using an egg guide positioned above a station conveyor for packing: Egg.
In addition, in some embodiments, the position of - one or more eggs in the carton can be adjusted in such a way that a longitudinal geometric axis of each egg in the carton is tilted towards the rear of the carton to be at least slightly deviated from the vertical position and / or in such a way that the longitudinal geometric axes of all eggs in each series of eggs in the package form approximate right angles to a row that intersects the bottom of the containers holding the eggs in such a way series.
An apparatus for processing egg cartons on a carrier is described which comprises an egg guide configured and arranged with respect to the carrier to adjust a position of one or more eggs in each carton in such a way that each | of eggs in a given package assume a particular orientation within that package.
In some embodiments, the egg guide can be located between an egg loading station and the packing closure section of an egg packer.
In addition, in some embodiments, the device can still - comprise a laser source and one or more optical targeting elements, configured and arranged to direct laser energy from the laser source in order to laser record information on the surface of one or more eggs while the eggs are arranged in the package on the conveyor and in said particular orientation. - In some modalities, the egg guide can also be configured and arranged to adjust the position of one or more eggs in each of the packages in such a way that a longitudinal geometric axis i of each egg in a given package is inclined towards the rear of the package to be at least slightly offset from the vertical position and / or in such a way that the longitudinal geometric axes of all eggs in each series of eggs in the package form approximate straight angles in relation to a row that intersects the bottom of the 'containers that hold the eggs in such a series.
In addition, an apparatus for processing egg cartons on a conveyor is described which comprises means for adjusting a position of one or more eggs in each carton td such that each of the eggs in a given carton assumes a particular orientation, and one or more sensors configured and arranged to detect a position of each egg carton in relation to the means for adjusting.
A method for marking eggs is described which comprises laser marking and / or ink marking information on one or more eggs while the eggs are arranged in the packaging on a conveyor at a packaging station.
In addition, an apparatus for laser marking eggs on a conveyor at a packaging station is described which comprises— comprises a laser source and one or more optical targeting elements configured and arranged to direct energy from the source of laser in order to record information on one or more eggs in the egg cartons, arranged on the conveyor.
In addition, an apparatus for laser marking eggs is described which comprises a laser source and means for directing energy from the laser source in order to record information on one or more eggs in the egg cartons arranged in a conveyor from a packaging station. ] An egg carton is described which comprises a - plurality of eggs arranged in one or more series. The eggs are available. in the packaging in such a way that a longitudinal geometric axis of each —the new packaging is tilted towards the rear of the packaging- It is at least slightly offset from the vertical position.
In some embodiments, each of the eggs in the carton may have laser-engraved information about you, substantially in the same location as the other eggs in the carton, and the eggs may be oriented on the carton in such a way that the markings on all the eggs face substantially the same direction. : i In addition, in some embodiments, each of the eggs in the package may have particular information engraved on it, and each of the eggs in the package may be positioned on the package in such a way that at least the particular information visible when opening the package, without changing an egg position. | In addition, in some embodiments, eggs can be arranged in the package in such a way that the longitudinal geometrical axes of all eggs in each series of eggs in the package form angled angles in relation to a row that intersects the bottom of the containers holding the eggs in such a series and / or in such a way that the longitudinal geometric axes of all the eggs in each series of eggs in the package form approximate right angles to a row that intercepts the bottom of the containers that keep the eggs in such a series.
An egg carton is described which comprises a plurality of eggs arranged in one or more series. The eggs are also arranged in the package in such a way that a longitudinal geometric axis of each egg in the package is deflected no more than a particular number of degrees from a longitudinal geometric axis of each egg in the package.
In addition, an egg carton is described which comprises a plurality of eggs arranged in one or more series, in which the eggs are also arranged in the carton in such a way that the longitudinal geometric axes of all the eggs in the carton are substantial. - - tially parallel. . In addition, an egg carton is described which comprises a plurality of eggs arranged in one or more series, in which eggs are arranged in the carton in such a way that the longitudinal geometrical axes of all eggs in each series of eggs in the package form approximate right angles to a row that intersects the bottom of the containers that hold the eggs in such a series.
A method for laser marking information about an egg is described which comprises laser marking information about the egg such that a central point of information is located between the middle - and one end of the egg. In addition, an egg that has laser-engraved information in -15 si is described, in which a central point of the laser-engraved information on the egg is located between the middle and one end of the egg.
In addition, a method for processing a | or more eggs is described which comprises laser marking the first information on a first surface of an egg, and laser marking second information on a second egg surface in such a way that the second information faces a substantially different direction first information.
In this way an egg is also shown that has laser marking itself in which the first information is laser engraved on a first surface of the egg, and second information is laser engraved on a second surface of the egg in such a way that the second information face a direction substantially different from the first information.
In addition, an egg carton is described in which each of the eggs in the carton has first laser-engraved information about it at substantially the same location as the other eggs in the carton and the eggs are oriented on the carton in such a way that information engraved on laser over each egg face substantially the same direction as the laser engraved information about the other eggs in the package. In addition, each of the eggs in the package has second laser-engraved information about it in substantially the same location as the other eggs in the package, and for each of the eggs in the package, the second information faces a substantially different direction. first information.
In addition, an egg carton is described in which at least two of the eggs in the carton have different laser-engraved information about them. : In some modalities, the information can be laser engraved on at least one egg in such a way that at least some of the - information comprises the text that is oriented horizontally in relation to a longitudinal geometric axis of the egg and / or in such a way that a -15 central point of the laser-engraved information on the egg is located between the middle and one end of the egg.
A method for laser marking eggs is described which comprises using an automatic vision system to monitor the marking of eggs by a laser marking system, and adjusting one or more parameters of the marking system laser (for example, spot size intensity, and / or exposure time) based on determinations made by the automatic vision system.
In addition, a system for laser marking eggs is described which comprises an automatic vision system and one or more control elements. The automatic vision system is configured and arranged to monitor the laser marking of eggs by means of a laser marking system, and one or more control elements are configured and arranged to adjust one or more parameters of the branding system. - laser tion based on determinations made by the automatic vision system In addition, a system for laser marking eggs is described which comprises multiple laser marking devices and a central server.
The laser marking devices are configured and] arranged to perform laser marking tasks, arranged in line by - local computers to laser mark the eggs being packed by the egg packing stations.
The central server is configured - to distribute laser marking tasks to local computers.
In addition, a method is described for the control of laser marking tasks which comprises the distribution of laser marking tasks from a central computer to the local computers responsible for queuing the laser marking tasks for one or: more laser marking devices, configured and arranged to laser record information about eggs. - Methods and apparatus are also shown for combining 'laser marking and egg ink marking using any of the methods or laser marking apparatus mentioned above.
When laser marking and ink marking are combined, the laser marking can be used to record information on eggs which, for product warranty reasons, preferably comprises a permanent marking, such as a traceability code and / or expiration date or similar, with only "less critical information" being recorded with ink.
However, if permanent ink is used, it is also understood that ink marking can make laser marking unnecessary.
The combination of laser marking and ink marking in the same environment may require that safety precautions be taken, unless the inks are water-soluble.
The combination of laser egg marking with inkjet printing using permanent inks is complicated.
It is not just a matter of replacing with water-soluble paints those paints that have a different chemical composition, since these different compositions usually involve a volatile component that creates a flammable or explosive atmosphere when the paint is applied and dried.
Energy from a laser beam can ignite volatile vapors.
Approaches are shown to reduce the risk of ignition of volatile vapors. For example, in some modalities, the laser producing station (s) may be covered by one. housing in which a positive pressure from a clean air environment (or "inert gas) is maintained, such that the level of volatile vapors is kept below the level at which it is flammable. Or the station (s) ( producer (s): laser (s) and the ink-printing station (s) can be separated by several (for example, 15 - 20 or more) feet and an exhaust system can remove the volatile vapors to a degree sufficient to reduce the level of volatile vapors exposed to the laser beams to a value below a combustible mixture. Alternatively, an inert gas can be pumped into the station producing laser in order to keep the oxygen level low and avoid a combustible mixture.
- Having obtained the methods and systems for marking eggs while they are "in the carton," and presented in a uniform orientation, it was also realized that objects other than eggs can be processed using methods and similar apparatus. Consequently, an aspect of the invention shown here is a method for processing an object package which comprises a step for, after the objects have been placed in the package, to mechanically adjust a position of one or more objects in such a way that each one of the objects assumes a particular orientation inside the package. Optionally, one or more objects can then receive information recorded on its surface. Such marking may, but need not include laser engraving of information on the surface of one or more objects.
The orientation step can be performed using an object guide positioned above the package and which comprises a plurality of resilient members configured and arranged to be moved in relation to the objects in the package in order to propel them to predetermined orientations . The object orientation can also comprise adjusting the position of one or more objects in the package in such a way that a longitudinal geometric axis of each object in the package is tilted towards the rear of the package to be at least
slightly deviated from the vertical position.
Ú In this way, another aspect is an apparatus for processing packages of objects on a conveyor, which comprises one. object guide configured and arranged in relation to the carrier to adjust a position of one or more objects in each of the packages in such a way that each of the objects in a given package assumes a particular orientation within that package .
The object guide can also be configured and arranged to adjust the position of one or more objects in each of the packages in such a way that a longitudinal geometric axis of each object in a given package is inclined towards the the back of the packaging to be at least slightly offset from the vertical position. - In some modalities, the advisor may comprise a 'plurality of resilient members configured and arranged to be moved in relation to the objects in each package in order to propel them to predetermined orientations. 'In some modalities according to this aspect, the objects are eggs and each package has a bottom portion to receive eggs and a hinged lid, and the device also comprises a packaging reversal mechanism upstream of the advisor, the which receives packages with open lids and oriented towards an upstream direction and then reverses the direction of the package in such a way that the open lid is arranged towards the advisor and leading the package; and downstream from the advisor, one or more printing stations to print information about the eggs.
Printing stations can include laser and / or ink marking devices.
If both laser printing and ink are incorporated, care must be taken to ensure safety and compatibility.
The conveyor is preferably tilted in a vertical direction relative to the movement of the packages in relation to the orientator and one or more printing stations, in such a way that gravity helps to keep the eggs tilted in the package, when they are positioned by the advisor as the carrier moves the packages.
í Brief Description of the Drawings - Figure 1 is a side view of an illustrative example of a 'laser marking system that incorporates several characteristics of the invention, configured to be operational with a conventional apparatus for' egg packaging; figures 2-4 are partially cut perspective views of various components of the system shown in figure 1; figures 5A and 5B are partial block diagrams of the top and side views, respectively, of a portion of the conveyor used by the system shown in figures 1-4 and various components that can operate in conjunction with it; figure 6 is a perspective view of an illustrative embodiment of an egg guider that can be used in a system such as -15 - the one illustrated in figure 5; figures 7A and 7B illustrate the side and front views, respectively, of an egg carton containing eggs as it may appear after it has been processed by an egg guide such as that shown in figures 5 and 6; figure 8 is an illustration of a frontal view of an egg as | it may appear when marked using one or more of the techniques described here; figure 9 is a block diagram showing the components of a computer network that can be used to allow centralized control of laser marking devices, located in different installations; figures 10A and 10B show perspective views on both sides of a driving mechanism that can be used to move the egg orientator of figure 6 in a desired manner; Figures 11A and 11B are, respectively, side and top schematic diagrams of an alternative egg marking system that illustrates marking with both laser energy and ink, in a modality that can be added to the more conventional 'marking systems. egg grading and packaging; and - figure 12 is a simplified diagrammatic illustration of one. side sectional view of part of the system of figures 11A and 11B used to reverse the direction of an egg carton] Detailed Description Marking laser eggs accurately and at high speeds, for example, while the eggs are moving through a station - Graduation at speeds typically around 100 to 300 feet per minute (fom), is problematic for several reasons.
For example, this can produce a result that is less than ideal in some circumstances, in terms of quality and reliability of the marking. "Reliability," - in this context, refers to the percentage of eggs processed by the system 'that have clear, legible and consistent markings on them (whether assessed objectively or subjectively). For example, it has been recognized that as a means of marking eggs with appropriate indications for repacking purposes to be both commercially viable and economically feasible, it is important that a large percentage of eggs processed to have clear, legible and consistent markings.
One reason for this is that, in various circumstances, eggs that are poorly marked with such indications must be discarded, for one reason or another.
In addition, it has been observed, for example, that the limited window of time and finite space, available to access and laser mark an egg using precision techniques, typically allows only a limited amount of information to be laser engraved on the egg in the direction that extends along the longitudinal geometric axis of the egg.
The inherent lack of precision in tracking the target that moves at high speed as well | such as orientation, inevitable vibrations and other movement within such a mechanical movement system, can further compromise the quality of the resulting image and make it insufficient for certain purposes.
In addition, our experience has shown that the attempt to laser engrave eggs during the graduation process can be problematic for some applications, as a typical process involves - washing the eggs right before trying to engrave the laser indications about them. . The lack of uniformity resulting from the dry surface of the eggs can result in imprecise or irregular markings.
Marking codes to be- with small fonts and complex information, for example, a complicated company logo, during the graduation process can be particularly problematic for the reasons mentioned above.
In addition, the dust generated during the laser marking process can cause problems for both local components (ie, a laser marking station) and downstream components.
Em- | although the aspiration of excess dust can be carried out, this too - it proved to be a difficult task to be effectively accomplished in practice. 'In addition, when eggs are marked at a particular location -15, for example, on their sides, before they reach the packer, there is a laughter that the packer puts the eggs into the pack in an orientation that prevents or obscures visibility.
Consequently, eggs marked by the components upstream of the packer are often packed in such a way that the markings on the egg are hidden unless and until the egg is repositioned to be properly oriented for clear visibility of the egg. marking.
In addition, when eggs are marked before they reach the packer, the ability to redirect the eggs to a required location after they have been marked is restricted.
That is, once an egg has been marked in a particular way, it can only be directed to a packer who is processing the eggs consistent with the markings made on it.
For example, once an egg has been branded with a manufacturer's logo, that egg cannot later be directed to a packer responsible for packaging the eggs for a different manufacturer.
It has also been observed that if a person wants to employ a uniform device that can be retrofitted or added to existing systems for handling egg with different shapes, the portion that - such systems share is the egg packer conveyor, where b eggs are delivered for packaging inside cartons, in the cartons themselves.
Significantly, it has been found that integrating a laser marking process into an egg packaging apparatus, rather than an upright component such as a graduation station, involves a different set of restrictions and can produce substantial benefits. In particular, it has been determined that marking laser eggs on a packaging device, once they have been placed inside the packaging, can alleviate at least a little, and perhaps all of the various disadvantages of - the laser marking process based on in a grader discussed above, 'as well as the provision of an adaptable approach to all or most of the pre-existing systems for egg production. In fact, it has been found that in practice, a modality of the system described here can result in a major improvement in the quality and reliability of laser marking over the system based on a grader. In addition, this allows laser marking on a much larger surface of the eggs, and thus, without slowing down the processing of the egg. In some embodiments, this also facilitates the integration of laser marking with ink marking, the latter allowing (if desired) multicolor printing.
In some embodiments, a continuous conveyor that carries packages filled with eggs may slow down or stop periodically — every time a new series of each new egg package is loaded. Advantageously, eggs in a stocked package can be laser marked for one or more periods (after the loading period) during which the package is kept stationary as the series of eggs are loaded into another package upstream. One or more sensors (for example, photoelectric eyes) and / or conveyor movement monitors (for example, a monitor that counts a conveyor's belt ticks) can be used
to accurately determine when a filled egg carton] has moved into position to be laser irradiated. If: - ink printing is being combined with laser printing, they can. be done when the eggs are in the same position or each can be done when the eggs are in different positions. For example, one series of eggs can be irradiated with a laser while another series is being dyed. Therefore, the accuracy of both laser marking and ink marking can be increased considerably simply because the eggs remain stationary during the printing operation (s). In other modalities, the transporter can transport packages filled with eggs at a rate of some constant form (subject to the start and stop movement) in front of the mirrors - laser drivers (known as "galvos"). , a combination of conveyor motion sensors and monitors can be used to accurately track the position of the respective eggs during the printing process.
In some modalities, multiple gallos can be used to laser engrave eggs on each package that passes through a laser marking station. In addition, egg cartons typically advance on a packer conveyor at a small fraction of the rate at which individual eggs move through an upstream grader. Therefore, using the deployments described here, a significantly longer time window may be available for each branch to laser engrave each individual egg and for the device to print the eggs in ink. (Note that before ink printing of eggs was typically; limited to stamping, and did not include inkjet printing. Therefore, the printed ink material tends not to have very complex characteristics and tends to be monochrome). This additional marking time available can allow the clots to multiply and pass through each egg thereby increasing the quality of the laser marking (for example, the contrast) significantly, while at the same time also allowing a marking to the enhanced ink.
19/42 l Another potential benefit of laser marking eggs on packaging is that eggs can be manipulated to be oriented on packaging in a particular (uniform) way ahead of the printing process. are. For example, in some embodiments, the eggs in the cartons on a packer's conveyor can be handled in such a way that all the eggs are centered and tilted slightly backwards, evenly. Thus, a relatively large surface area of the egg will be immediately visible to a consumer (an inspector, seller or other person) who opens the package. By thus orienting the eggs in the package before the printing process, the amount of "visible" surface area made available to the laser for marking (and the ink head, if used) can be increased. In addition, the information that - is currently marked on the eggs (expiration date, tracking codes, advertisements, etc.) will be promptly communicated to the consumer -15 (either to an inspector, salesperson or anyone else who will open sub - then the packaging) immediately when opening the packaging. As an example, a consumer, when opening the egg carton, can immediately be presented with the series of eggs neatly arranged and oriented in a uniform manner, each egg having information such as the company logo and / or an expiration date prominently displayed on it. local and directly facing the customer.
In addition to the above explanation, laser marking eggs after they have been placed in the packaging can also be advantageous due to the limited number of components located downstream from the laser marking station and the reduced likelihood that the dust created during the laser marking process interfere with the operation of any mechanical or optical components. In some modalities, for example, the only operation performed by the packer following the laser marking process described here is the closing of the package.
No dust generated by the laser marking process that escapes the suction process described below (if used) is likely to have an adverse effect on the operation of the packaging closure station.
gem. : In addition, printing on eggs after they have been placed in the packaging minimizes the risk that the marked section of the egg will end up hidden from the consumer's field of vision when opening it.
In other words, when an egg is printed before being placed in the packaging, there is a good chance that the egg will be placed in the packaging by the packer. so that the marked image on the egg is obscured or is not visible at all unless the egg is rotated, lifted from end to end, or reoriented in another way.
Marking eggs after they have been placed in packaging can minimize the risk that an egg will be oriented like this when a con-! Sumidor (or anyone else) opens a given package. - In addition, marking the eggs after they have arrived at a particular packer ensures that only the eggs being processed by that packer are marked with the desired information.
Consequently, marking the eggs after they have been placed in the packaging allows unmarked eggs to be directed to any of the numerous packers or perhaps redirected to a different packer at any time without worrying whether a given packer will receive an egg. with inappropriate or unintended markings.
An example of a laser marking apparatus that incorporates several features of the invention described here is illustrated in figures 1-4. In the example shown, a laser marking device 100 is configured to be retrofitted to an existing egg packaging device 200, for example, of a type manufactured by Diamond Automations, Inc.
It should be understood, however, that one or more or perhaps even all components of the laser marking apparatus 100 may be additionally or alternatively integrated within an apparatus for egg packaging, such as the one shown at the time of manufacture.
In addition, it should be understood that the egg packaging apparatus shown is, however, an example of an apparatus with which
21/42 | aspects of the invention can be employed and that various features of the invention can be employed additionally or alternatively. in conjunction with any of the numerous different types of devices, - as discussed above.
As shown in figures 2 and 3, the egg packing apparatus 200 may comprise a set of two identical egg packers 200a, 200b, each including a conveyor 202a, 202b (for example, a belt conveyor, a cylinder conveyor, chain conveyor, etc.). Each conveyor 202a, 202b moves the empty packages 204 through a respective egg loading section 206a, 206b in which the eggs are loaded from the top, and then moves the filled packages to a respective closing section. package 208a, 208b which is responsible for closing the lids of one of the packages 204. As shown in -15 figure 1e in figure 2, eggs can be supplied to the egg packer 200a, 200b through a grader 300 Although only a cross section of the grader 300 is shown, it should be understood that the grader 300 will typically be a very significant piece of equipment, commonly in the order of 50 or 60 feet in length in a direction perpendicular to the packer conveyors.
In the embodiment shown, the laser marking apparatus 100 comprises a pair of identical laser marking systems, one for serving each of the two portions 200a, 200b of the egg packer 200. Structure 101 in the illustrated example can, for example, be used to support the two portions of the laser marking apparatus 100. Alternatively, separate structures could be used.
Depending on | configuration and operation of the two laser marking systems are essentially the same, only one of the two systems will be described.
It should be understood, however, that the following description applies - equally to the two portions of the laser marking apparatus 100. It must also be understood that the existence of two laser marking systems side by side is not a requirement of the invention and that different modalities
may employ fewer or more of these systems.
Í In the illustrated embodiment, a main housing 102 made of - laser marking systems (shown in figure 1) contains a group of. three laser sources 104a, 104b, 104c. Each laser source 104 can, for example, comprise a 70-100 watt (CO>) carbon dioxide laser:: or another laser that has a wavelength in the order of 10,640 nm, operated at 70-90 % of rated power and that distributes to the eggshell a power density (at an appropriate spot size) of up to about 2000 watts / inch. As shown, beam splitters without a 106a, 106b, 106c can be used to divide the laser energy from the laser sources 104 within the multiple beams, and mirrors can be used to direct the resulting six laser beams - through a channel of a lower housing 108 (shown in figure 1) 'for a set of six two-dimensional laser directing mirrors -15 - (galvos) 110. In other modalities, instead of using beam separators, a separate source laser can be used for each galvo
110. Each galvo 110 may thus be responsible, for example, for eradicating two laser eggs in a twelve-pack, or three eggs in an eighteen-pack, or more eggs in a larger pack, or simply a single egg. The spot size of the laser beams that collide with the eggs can be, for example, in the order of 4 millimeters (mm) in diameter. This spot size can be generated, for example, by starting with a coherent 2-2.5 mm spot at the laser outlet and expanding to about 3.75 mm through a set of collimating lenses. followed by a pair of 25.4 cm (10 inch) focusing lenses.
| Any other arrangement (for example, a different laser output, an "up-collimator" and focusing lenses can be used to provide a suitably small spot size of the indicated power density and the corresponding scan rate (distributing from that mode a - equivalent energy density) With adjustments in the scan rate and spot size, the laser output power can be more or less employed, while energy density is maintained in a range that produces adequate peel penetration egg to a depth of up to 'about 25 microns.
Thus, the systems and methods of the invention do not. are limited to a specific combination of parameters, but rather to the | - combination that produces good results in terms of legible markings on the cars. : The electronic control boards 111 contained within the lower housing 108 may include a conventional circuit (analog, digital, etc.) to control the operation of laser sources 104 and galvo 110. One or more sensors (not shown in figures 1-4) can also detect the position of the egg cartons on the conveyor in relation to the galvos 110 and allow the control plates 111 to determine when | a given package filled with eggs is in the position for irradiation - laser.
In other embodiments, one or more control boards 111 may be additionally or alternatively located elsewhere in the system for easier accessibility and to allow for better ventilation, etc.
Figures 5A and 5B are block diagrams showing, respectively, the top and side views of a portion of the conveyor and related components that may be arranged between an egg loading station 206 and the closing section of packaging 208 of one of the two portions of the egg packaging apparatus 200, shown in figures 1-4. In the illustrative example shown, the conveyor is controlled to move packages 204 in sequence to each of the five primary locations A-E.
In addition, at each primary location, the carrier causes the packet 204 to move in sequence through the series of sublocations equal to the number of series of eggs 205 (reference 205 being made to the eggs themselves) in the packets 204 that are being loaded.
This is because egg loading station 206 typically loads a series of six eggs 205 at once, thereby requiring conveyor 202 to move the package slightly forward before loading each new series of eggs.
A typical egg packer will process approximately 35 egg cartons per hour, with each carton including 30 dozen eggs. At this rate, packages may take, for example, approximately 5 seconds at each of the primary locations A- - E before being moved by the carrier 202 to the next primary location. mário. In this way, packages can, for example, take approximately 1-2 seconds in each of the sub-locations within each of the A-E locations.
In the example shown, conveyor 202 first moves the packaging 204 to a primary location A within the egg loading station 206 of the egg packaging apparatus 200. As shown, when packaging 204 stops in this section, a number number of eggs 205 which corresponds to the number of containers in the packaging 204 (for example, twelve, eighteen or more) is arranged inside the packaging 204. As noted above, the eggs can be loaded in a series (for example, , six eggs) at a time, with the conveyor 202 advancing the packing 204 slightly to allow the subsequent series to be loaded. 'The carrier then moves the packaging 204 to a location B where an operation is carried out to orient the eggs to a desired position and for laser marking as well as display to a consumer who will finally open the packaging 204, or perhaps to an inspector or an employee of a retailer or distributor who will later examine the eggs for inspection and / or repacking purposes. As shown, eggs 205 can be oriented in some random way within the package when they arrive at location B. However, once they reach location B, an egg advisor 112 can be operated in order to reorient the eggs in the desired position. The egg guide 112 can be any one of the numerous devices capable of reorienting the eggs within the package, and the invention is not limited to any particular device or structure for carrying out such a function. An illustrative example of an egg advisor 112 suitable for this purpose is shown in figure 6. It should be understood that egg advisor 112 can be located in any of the numerous positions along the conveyor 202 and it need not be located in the particular location shown.
In some embodiments, for example, the requirement for - positions B and C in figures 5A and B can be combined to operate. in cartons of eggs, located in the same position.
In addition, in some embodiments, the egg guide 112 may be positioned to the right of the galves 110 shown in figures 5A and 5B and not to the left of them.
As illustrated by the arrows 113 adjacent to egg advisor 112 in figures 5A and 5B, egg advisor 112 can be first moved (for example, using a pneumatic piston or other suitable activator or motor - not shown in figures 5A and B) below and behind the egg carton 204 and can then be pushed (in the direction of normal belt movement) along the egg series 205 (typically two 'or three series of six eggs each). As illustrated by the arrows 115 in figure 5A, as it is moved forward, the egg guider 112 can also be oscillated (for example, using a rotary pneumatic activator or other suitable motor or activator - not shown in figures 5A and B) in a side-by-side style in order to help overcome the friction between the eggs 205 and the containers of the packaging 204; or another mechanism can be employed for this purpose.
Alternatively, other approaches to function reduction can be substituted.
Finally, egg guide 112 can be lifted and then returned to its initial position until another series of eggs is moved into location B for processing.
In some modes, the egg advisor 112 can be propelled throughout the egg carton in a single pass.
Alternatively, it can be propelled through a series of eggs 205 at once every time the pack 204 is moved to a new sub-site within location B.
As shown in figures 5A and 5B, one or more sensors (for example, photoelectric eyes 214a-b) can be used, alone or in conjunction with a belt tick monitor or the like, to track
26/42 | track the precise position of the egg carton 204 in relation to the egg advisor] 112.
. An example of a driving mechanism 122 that can be - used to move egg guide 112 in a desired way (for example, as indicated by arrows 113, 115 in figures 5A and B) is shown in figures 10A and 10B. The driving mechanism 122 can, for example, pass the conveyor 202 into place B (see figures 5A-B) in such a way that the egg cartons pass under the egg guide 112 in the direction indicated by the arrow 124 in the figures 10A-B. As shown, the driving mechanism 122 can comprise a structure 126 that supports several pneumatic cylinders with double actuation 128, 130a, 130b as well as a rotary pneumatic activator 136. In the example. shown, the pneumatic cylinder 128 and the associated pistons 142 are the ones responsible for moving the egg guide 112 up and down (that is, perpendicular to a plane of the conveyor 202) as indicated by the arrow 132 in the figure 10A. Similarly, in the modality shown, the pair of pneumatic cylinders 130a and 130b and associated pistons 144 are responsible for moving the egg advisor 112 back and forth over an egg carton 204 (that is, parallel to the direction of conveyor movement (see arrow 124)), as indicated by arrow 134 in figure 10B. In addition, in the modality shown, the rotary pneumatic activator 136 is responsible for causing the egg guider 112 to oscillate slightly from side to side when the egg guider 112 is pushed over the 204 egg carton 205, as indicated by the arrow138 in figure 10A.
As shown in figure 10B, the pneumatic components of the driving mechanism 122 can be connected to a compressor unit 140 (or another source of compressed air) that can be controlled in order to regulate the air flow for such components, and thereby control - properly control its operation. Obviously, modalities that employ other types of activators or motors (for example, electric or hydraulic activators or motors) may employ different types of
control units to regulate the movement of the egg guide 112 in the desired way.
- As shown in figure 6, the egg guide can be com-. hold a frame 114 made of a sturdy, light-weight material (suitable, for example, aluminum) and a brushed element 116 to sweep along the tops of eggs 205 in pack 204 and reorient them in the desired position. The brushed element 116 may, for example, comprise a set of flexible, yet resilient fingers made of a suitable plastic material for food, rubber or other material. In the example shown, the brushed element 116 is fastened to the frame 114 using a shell-shaped aluminum member 118 to give the brushed element 116 a corresponding shell shape. Modulating the brushed element 116 in this way allows the recesses of the shell shape to properly position the eggs 205 in the left-to-right position within the pack 204.
In the embodiment shown, egg guide 112 further includes a set of tubes 120 arranged between the corners of the aluminum shell member 118 and the frame 114. As shown, tubes 120 can be arranged in such a way that a pair them interpose each egg 205 as the egg guide 112 is propelled along the top of the eggs 205 in the pack 204. Advantageously, a high speed air source (not shown) can be connected to tubes 120 in such a way that air can be blown over and around eggs 205 as egg guide 112 pushes eggs 205 to reposition them. Blowing air on and around the eggs in such a way can help to dry the surface of the 205 eggs evenly before laser marking them and can also help overcome the friction between the bottom of the 205 eggs and the packaging containers by creating a soft air cushion between them.
In the illustrative embodiment shown, after the egg guider 112 has repositioned the eggs 205 inside the package 204, the carrier 202 will move the package 204 to a location C in the qul to mark the laser operation can be performed. Figures 7A and 7B illustrate how a 'group of eggs 205 can be oriented inside the package 204 when the - package 204 arrives at location C (as well as when the eggs finally arrive at a stock, an end consumer or some other location) (postpackaging) Figure 7A is a side view and Figure 7B is a front view 'of package 204 in which the eggs have been so oriented.
As shown, as a result of processing by egg guide 112, eggs 205 can be arranged evenly inside the pack 204, with each egg 205 being tilted slightly towards the rear 228 of the pack 204 (see figure 7A) in such a way that a large portion 230 of its surface area is exposed i to the galvo 110 responsible for marking the egg. In some embodiments, for example, egg guide 112 can manipulate eggs 205 in such a way that a longitudinal geometric axis 232 of each egg is tilted at least slightly towards the rear 228 of the package. For example, in certain modalities, the egg guide 112 can manipulate the eggs in such a way that a longitudinal geometric axis of each egg is deviated from the vertical position (with a "vertical" position being defined as a row 233 normal with respect to a plane coinciding with a bottom portion 236 of the package (which, in figures 7A and 7B, is parallel to the surface of the conveyor 202)) at an angle of at least 3 degrees. In the other embodiments, each of the eggs 205 in each carton 204 can be deviated from the vertical position by a minimum angle O, typically from 1 to about 22 degrees or greater. In some embodiments, egg guider 112 can manipulate eggs 205 in such a way that such an angle O for each egg is approximately 10 degrees, or some other suitable angle that maximizes the surface area that is made available to the apparatus from laser marking to marking.
As shown in figure 7B, egg guide 112 can further orient eggs 205 in such a way that the longitudinal geometry axes 232 of all eggs in each series of six eggs form approximate right angles to a row that intercepts the bottom
29/42 | of the containers that keep the eggs in such a series. In some deployments, the longitudinal geometric axes 232 of all eggs in a given package can be oriented in such a way that each longitudinal geometric axis 232 is no more than about 20 degrees (or in some modes, not more than about 25 degrees, or no more than about 24 degrees, or no more than about 23 degrees, or no more than about 22 degrees, or no more than about 21 degrees, or no more than about 19 degrees, or no more than about 18 degrees, or no more than about 17 degrees, or no more than about 16 degrees, or no more than about 15 degrees, or no more than about 14 degrees, or no more than about 13 degrees, or no more than about 12 degrees, or no more than about 11 degrees, or no more than about 10 - degrees, or no more than about 9 degrees, or no more than about 8 degrees, or no more than about 7 degrees, or no more than about 6 -15 degrees, or no more than about 5 degrees, or no more than about 4 degrees, or no more than about 3 degrees, or no more than about 2 degrees, or no more than about 1 degree) deflected from any other longitudinal geometric axis.
When eggs 205 are oriented inside the packing 204 in such a way, the surface of the egg 205 that is immediately apparent to someone who opens the package is neither an end nor the middle of the egg 205, but the section of the egg between these two locations. Figure 8 shows an example of an egg 205 that has laser marking on it. As shown, a point 234 in the center of the marking (also shown in figures 7Ae7B) can be located between one end 210 and the middle 212 (that is, the median area located between the two ends of the egg) of the egg
205. In some embodiments, the information recorded in the egg may extend from the end 210 of the egg (or beyond) to the middle 212 of the egg (or beyond). As shown in figure 8, the information can be marked on the egg so that it extends horizontally in relation to the longitudinal geometric axis of the egg. In some modalities, the information can be marked in an additional or alternative way in order to extend vertically in general in the direction of the longitudinal geometric axis of the egg.
In some modalities, the information recorded - laser on each egg can comprise one or more of a code - of traceability (which uniquely identifies a specific egg or a relatively small group of eggs - for example, a cartouche), the logo of a 'company and / or other advertising, an expiration date, graduation information, and packaging codes (for example, a state code, a municipality code, a packer code and / or a Juliana date). Eggs in the carton can be marked with as much or as little information in common as desired.
In this way, the message can, in fact, be printed in part across multiple eggs.
In some embodiments, eggs can be oriented in. each package and information can be marked on Á eggs in such a way that the information recorded on all eggs in each package can be viewed immediately during the opening of the package, without requiring a human being to manipulate any one of the eggs to allow such information to be viewed.
It is known that a significant percentage of the eggs that are produced contain the salmonella virus.
For these and other reasons, there are several regulations that determine when and how eggs can be handled.
Enabling inspection of laser-marked information on all eggs in a given package without the need to manipulate any of the eggs in the package can thus provide significant advantages.
In the illustrative mode shown in figures 1-6, for each interval of approximately 1-2 seconds in which the package is; in a sublease! 1 within primary site C, each of the six galvos 110 can be controlled to engrave over six of the respective eggs in a given series.
Consequently, in some deployments, each galvo 110 may take approximately 1-2 seconds to complete the marking on each egg 205 for which it is responsible.
As shown in figures 5A and 5B, one or more sensors (for example, photo-eyes 216a-b) can be used
alone or in conjunction with a color ticker monitor or similar, to track the precise position of the 204 egg carton. in relation to the galvos 110.. In some embodiments, a vector-based process can be used to laser engrave the 205 eggs. In other embodiments, however, a dot matrix printer, web or other laser marking process can be additionally or alternatively employed .
In some embodiments, each egg 205 can be marked in multiple steps (for example, two, three or four times) during the available dialing interval of approximately 1-2 seconds.
It has been found that the quality of the marking on eggshells can be improved | significantly using a laser beam with a relatively low power (density) and marking in multiple steps.
In some embodiments, this can be done using a combination of power and output beam width, optics and one or more beam splitters to divide the power of one or more laser sources in order to obtain laser beams. that have the desired density of power level and spot size.
It is believed that it is the discoloration of the egg's outer layer, and not the depth of penetration of the eggshell (which is typically in the order of 300 microns thick) that allows good marking quality to be achieved.
In fact, when exposed to a laser beam at too high a power or for too long, the outer protein layer of an eggshell can be completely etched, thereby compromising the quality of the brand.
Consequently, in some modalities, the power, the beam scan rate and / or the number of steps can be adjusted to obtain good discoloration without penetrating the eggs surface too deeply.
In some modalities, a laser power of less than about 80 watts with the optics and the indicated spot size (or in some modalities, less than about 75 watts, or less than about 70 watts, or less than about 65 watts, or less than about 60 watts, or less than about 55 watts, or less than about 50 watts, or less than about 45 watts, or less than about 40 watts, or below) is applied to the eggs. S In some modalities, for example, such variables are controlled accordingly. so that the resulting penetration into the egg is not greater than about 25. microns in depth. It may be possible to achieve better marking quality by varying the power, spot size and / or beam scan rate that is employed during each of the respective multiple steps to ensure that at least a step is performed at a power and / or rate that will obtain good discoloration. In some embodiments, the laser beam can be modulated during the laser marking process to improve the quality of the mark. For example, the power may be reduced Í or the rate may be increased at points where a row crosses one another - for example, by writing the letter "X") in order to avoid an excessive amount of energy being distributed at the overlap point.
In some embodiments, the image to be marked on the eggs can be digitally processed (for example, pre-distorted) before laser irradiation of the 205 eggs to represent the current or expected curvature of the eggs in question. Performing the step can result in an image that does not appear distorted despite being recorded on a non-piano surface.
In some deployments, one or more additional sources of milk and / or galvo can also be arranged and configured to engrave on one or more different portions of the egg, for example, a rear part, in addition to the frontal-lateral location discussed above. In some modalities, for example, it may be desirable to record certain information of immediate importance to a consumer, for example, an expiration date and / or a brand identification, on a front portion of the eggs in such a way that such information is immediately visible to a consumer when opening the box, and to record other less important information, for example, tracking codes or the like, on the back of the eggs.
As shown in figures 5A and 5B, after the laser marking process is complete for a given package 204, carrier 202 can move package 204 to a location D in which a vacuum nozzle 218 is connected to a vacuum cleaner source (not shown),. together with a blower nozzle 220 connected to an air source (not shown) can be used to remove dust generated by the process and any other unwanted particles from one of the egg cartons before they are closed by the closing section box 208 of egg packer 200. In some embodiments, the vacuum source and / or the air source may be located away from the laser marking device 100 (for example, on the roof of a building where the device 100 is located) and connected to nozzles 218, 220 via appropriate pipes or duct systems (not shown). - In some implementations, an automatic vision system '146, 148 (shown in figure 1) can be configured and arranged to examine the position and / or characteristics of the eggs to be marked and / or the quality and integrity of the information that is marked on the eggs. As shown in figure 1, in some embodiments, one or more automatic observation units 146 may, for example, be arranged adjacent to beam projectors 148 of one or more galves. In other embodiments, one or more observation units 146 can be located elsewhere to allow adequate observation. One or more observation units 146 can be connected to one or more computers with an automatic vision inspection system 148 using any suitable technique. Each or more automatic vision inspection computers 148 can be local to system 100 or can be in a remote location.
The egg processing system in question could, for example, be interrupted if the automatic vision system determined that the quality of the brand is below a determined limit value. Such a system can be a closed loop in some modalities, such that feedback from the automatic vision system can be used to control galvo 110 and / or laser sources 104 in order to
34/42 | improve the quality and reliability of the process.
For example, the feed-] back of an automatic vision system could adjust the number of pass-. data given by the galvos, the rate at which the galvos sweep, the power level - of the laser, etc., in order to ensure that a desired level of contrast is obtained during the laser marking process.
In an additional or alternative way, an automatic vision system can examine the size, color or other noticeable properties of the eggs to be marked and make appropriate adjustments to the components and / or laser marking process to determine such variables and thereby ensure that image quality remains consistent despite such variations.
In some embodiments, it may be useful to allow centralized control and monitoring of the operation of multiple different laser marking devices 100 distributed over one or more installations. ] Figure 9 illustrates an example of a system that would allow such centralized control.
As shown, respective groups of laser marking devices 100 can be coupled to the corresponding computers of installation 222 to allow the computers of the installation to control queuing for laser marking tasks on control plates 111 of the various marking devices laser 100 as well as to monitor the health and condition of such devices.
In this way, laser marking devices 100 can essentially behave as networked printers for the computers in installation 222. Each computer in installation 222 can, for example, be located in a respective egg processing facility.
The central server 224 can, in turn, be coupled through a network cloud 226 to the computer group of the installation 222 | to allow the central server 224 to distribute laser marking tasks to the various computers in installation 222 and to monitor the status of the tasks.
The network cloud 226 can comprise any number of network types and can be distributed over a local or wide area.
In some embodiments, the network cloud 226 can, for example, comprise the Internet.
When the facilities are located in different regions
35/42 | geographic conditions, different laser marking tasks can be, for example, distributed to the computers of installation 222 in different - installations depending on the region. If, for example, the Major League of Ba-seball decided to hire to have logos marked on the eggs, instructions could be sent to facilities that distribute eggs to the New England area to record the Boston Red Sox logo on a given number of eggs from those facilities while instructions could be sent to facilities that distribute eggs in the state of Florida to engrave the Florida Marlins logo on a certain number of eggs from those facilities.
In some embodiments, the galvos 110 can be controlled independently in such a way that different images can be - marked on different eggs in the same package. For example, gallons 110 could be controlled such as two eggs in a first series -15 of the package with the letters "G" and "O" marked on them and six eggs in the second series of the package with the letters "R , "" E, "" D, "" S "" O / and "X" marked on them In some ways, each 205 egg can be marked even with a unique identifier that allows it to be distinguished from other eggs that are being laser marked through the system.
Ink printing In this way, ink printing was not satisfactory in marking the eggs with the desired indications because it is permanent and (for practical purposes) unchanged in the distribution row. Such indications may include, for example, a traceability code and / or an expiration date or a source code - the information used to provide food safety assurance and / or tracking the path of the egg when he | was manipulated. Although suitable ink compositions may for a moment be available, which can replace laser marking, laser marking is currently the preferred method for applying such indications. Integrity and other statements, such as advertising, for example, are not subject to the same strict requirements. For example, food safety is not adversely affected if an ad in water-soluble paint erases an egg or smears it. In this way, 'such indications that need not be permanent could be by means. not permanent without seriously deviating from the characteristics of the egg, the - which includes the permanent markings that an egg carries. Therefore, the advertisement — for example, could be applied by printing to ink in addition to any markings applied by laser.
When laser printing and ink printing are used together, it is important to note that laser marking (penetration) of the egg reduces the thickness of the shell where the laser beam makes its marking.
Therefore, it may be desired to take care to ensure that the paint is not applied to these fine-tuned locations of the eggshell, if there is a concern that the paint would flow more easily through the shell of these - locations and contaminate the yolk or egg albumin. However, such a precaution may prove unnecessary, when the natural cracks in an eggshell can be 90 microns deep and the laser irradiation as taught here removes only about 25 microns or less. This result can be achieved either by printing with ink prior to laser printing or taking care to ensure that ink is not applied to areas that were previously printed by laser. When the ink is printed first, if the ink composition is non-volatile, the laser beam can remove the ink from the places where the laser marking is to be provided; taking this to a logical conclusion, the paint can be applied | to provide a field with a colored background and then the egg can be marked by laser ablation of the paint to allow the eggshell to appear in contrast to the surrounding paint. This type of "inverted" printing can reduce some restrictions of the ink application device.
The application of ink markings on eggs at high speed, commercial egg production, was previously carried out using special ink printers such as the Egg Jet Printer model —EJP On-Line Multi-Head through the Advanced Industrial Micro Systems from Mumbai, India, while the eggs are moving down on a conveyor, in carton. This printer uses water-soluble inks.
Returning to figures 11A and 11B, an example of an egg marking system 300 that employs the concepts described here is shown. in conjunction with a laser marking station 302 and an ink marking station 304. A person can have a printing station with inkjet 304 upstream (ie before) a laser printing station 302 as in figure 11A or downstream of a laser printing station (not shown). It is understood that when inkjet printing is employed, one or more inkjets are supplied for each egg being marked and that all eggs in the series of a card are marked at the same time. Thus, although figure 11A shows only one ink head 306, more typically a group of ink heads will be combined to record the series of eggs. The ink tank (s) can supply ink to the ink heads via 308 pipelines.
An advisor 310 as described here can be used to position the eggs in the carton before printing is carried out, such that the eggs do not change much between the two printing stations. In this modality of an advisor, the series of resilient members or scan members 311, depending on the support structure, impels the eggs to the backward inclined orientation. In this way, the relative desired printing positions for the two stations can be obtained without the need for complicated registration mechanisms.
Combining laser marking of eggs with inkjet printing using permanent inks is complicated for safety reasons lsson it is simply a matter of replacing with water-soluble inks those that have a different chemical composition, since these different compositions usually they involve a volatile component that creates a flammable or explosive atmosphere when the paint is applied and dried. The energy from a laser beam can ignite volatile vapors, potentially causing a fire or even an explosion. In addition to using paint compositions that will not emit dangerous volatile vapors, a person can reduce the risk of ignition of volatile vapors from
38/42 | various forms.
For example, as shown in figure 11A, the (s) are | : laser producer (s) 302 (that is, the area in which the eggs are actually marked by the laser beams) may contain one or more lasers 303a - or at least laser beams 303b enclosed by a 312 housing in —any positive pressure from a clean air (or inert gas) environment is' maintained, such that the level of volatile vapors is kept below the level that is combustible.
Or the laser producing station (s) and the ink printing station (s) may be separated by several feet (for example, 15 - 20 or more) and an exhaust system (not shown) can remove the volatile vapors to a degree sufficient to reduce the level of volatile vapors exposed to the laser beams to a value that is well below a combustible mixture.
Or, alternatively, - an inert gas can be pumped into the laser producing station 'in order to keep the oxygen level low and avoid a combustible mixture. Additional Modalities The packaging transport described above and the provisions Egg printing can be modified in several ways.
Among them is an arrangement shown schematically in figure 11A (omitting as much detail as possible), in which gravity can be used to assist in orienting the eggs as desired and in preserving the orientation later.
A grading and packing system 320 puts eggs 322 into the cartons or egg cartons 324 as they pass on a conveyor 326, with the hinged caps 328 of the cartons arranged towards the downstream end (in this drawing, to the left) of carrier 326. When each carton reaches the end of carrier 326, the carrier deposits the carton on a rotating tray 330. Tray 330 is then rotated 180 degrees, moving carton 324 from position A to position B, in which the hinged lid is then arranged towards the upstream end of the conveyor 326. The carton is then transferred to an upward-tilted conveyor 334. Various mechanisms can be used to transfer the carton from the rotating tray
39/42 | for the downstream carrier 334. For example, a portion of the tray | ] may include a small 336 conveyor mechanism as indicated. with a diagram in the simplified cross-section of a mechanism - tray in figure 12. Alternatively, a supplementary mechanism - can be used to effect the transfer, such as a pivoting blade 338 and an appropriate steering device ( for example, a hydraulic cylinder or a solenoid 340), or any other desired mechanism.
Likewise, a mechanism other than a rotating tray can be used to reverse the directions of one of the packages and the grader / packer that supplies the eggs in the cartons to distribute the packages with the lids open and upstream from the bottom of the package containing the eggs, an inversion mechanism is unnecessary. - An orientation station 310 can then operate on the eggs] in the carton to obtain the orientation described above.
From the guider, the -15 conveyor 334 transports the egg carton to a 304 inkjet printing station, if used, and then into the 302 laser producing station. (Or to a station laser irradiation first and then to an ink printing station.
There are advantages and disadvantages to both sequences.
In addition, each of the printing stations can be considered optional since the printing can be limited to just laser printing or just ink printing, in some modalities.) At the exit of the laser producing station, a mechanism closure 344 rotates lid 328 to close the carton.
The carrier 334 can unload the closed egg cartons on a flat surface to which it is stationary, or on another carrier, from which the cartons can be removed and packed in boxes or boxes.
The laser producing station may include a housing 312 in which a non-volatile environment is maintained by the appropriate device, not shown.
The laser devices may be contained within the housing 312 or outside the housing, with the laser beams conducted into the housing 312 through a closed path to which the
40/42 | volatile ink compounds are excluded.
'Once the eggs are tilted backwards in the pe- cartons. As a guide, the upward tilt of the conveyor 334 provides an additional force that propels the eggs to be tilted backwards even as the conveyor pushes the packages. This approach is particularly useful for small eggs, and when the interruption and start of the conveyor promotes enough strength to overcome the friction between the egg and the cartouche. On a horizontal surface, such an egg could fall forward on the cartouche, outside the tapered orientation.
The type of modality shown in figures 11A, 11B can be used with most existing egg grading systems, since it is merely added at the graduation output. This is substantially an "all-in-one" approach.
'The egg orientation operation is not limited to the .15 mode described above, and can also be performed by an alternative device. Note also that it may be desirable to divide the operation into two stages: (1) to orient, loosen and tilt the eggs and (2) to squeeze the eggs from the sides. One device can perform both operations or a separate device can be used for each.
If the eggs are on the small side, which is common, and the conveyor is horizontal or just tilted at a low level, then when the carton is moved from one location to the next location (which may be the next season or simply the next series or the next carton print position) they can push or even fall —forwards when the conveyor row suddenly stops. Therefore, as an option, two semi-flexible rods can be included as part of the advisor, which can be placed under each side of the egg and rotated in order to squeeze the eggs from the sides and also push | an egg backwards as the stems are moved backwards over the card The stems can be small enough in diameter to not disturb the printing process and flexible enough not to damage the egg.
In another type of modality, the resilient suspended members' of the advisor may comprise a plurality of suspended brushes - or flat strips of heavy cloth - hanging from a structure - H which drags them against the eggs in a movement similar to that employed. modality described above, to propel the eggs to the desired parallel position, inclined positioning.
The mechanism and the orientation process were shown as applied to eggs, however, it must be understood that it may be desirable to perform a similar operation on other objects, whether or not they are impressed. For example, a person may want to target other food products in a similar way for packaging and / or labeling. Such food products may include products such as apples and - pears or peppers or any other among the variety of fruits or vegetables. They may also include industrialized food products such as chocolates and sweets that the manufacturer wants to uniformly dispose of in the packaging, or non-food products such as Christmas tree decorations.
Having thus described certain modalities of the systems and methods for practicing aspects of the present invention, it should be understood that various changes, modifications and improvements will promptly occur to those skilled in the art. Such changes, modifications and improvements are intended to be part of this description and are intended to be within the spirit and scope of the invention. For example, in the modalities in which open egg packs are filled in the opposite direction of the carrier 202 shown in figures 5A and 5B, that is, in such a way that the container section leads to the lid section, the loop movement of the egg advisor 112 may be unnecessary, since the proper orientation of the eggs inside the pack 204 could be obtained simply by allowing the open egg packs to pass under the egg advisor 112 (whether or not it oscillates slightly from the sides) to help overcome friction). In such modalities, since the top of eggs 205 would be tilted slightly to the right (as described in figure 5B),
it would also be desirable to orient the galvos 110 in such a way that they face slightly towards the rear of the conveyor 202, thus allowing them to engrave over the large exposed surface area - 230 of the eggs 205, obtained by means of the use of this alternative technique.
Consequently, the description and drawings mentioned above are only an example.

权利要求:
Claims (17)
[1]
1. Method for laser marking an eggshell characterized by the fact that it comprises the step of: (a) controlling a laser beam directed at an area of the eggshell in order to discolor an outer layer of the eggshell without peeling completely penetrate the outer layer of the eggshell area, where step (a) comprises sweeping the laser beam multiple times along the eggshell area.
[2]
2. Method, according to claim 1, characterized by the fact that the laser beam has an energy density of less than 2000 watts / inch on the eggshell surface.
[3]
3. Method, according to claim 2, characterized by the fact that step (a) still comprises sweeping the laser beam along the eggshell area at different scanning rates for at least two times.
[4]
4. Method according to claim 1, characterized by the fact that the laser beam has an energy density of less than 1600 watts / inch * on the eggshell surface.
[5]
5. Method according to claim 1, characterized by the fact that step (a) still comprises controlling the laser beam so that the eggshell is penetrated no more than 25 micrometers deep.
[6]
6. Egg packaging (204) comprising a plurality of eggs (205) arranged in a plurality of series, characterized by the fact that the eggs are arranged in the packaging (204) so that, for each series of the plurality of series, a long geometric axis (232) of each egg in the series is tilted towards the rear (228) of the packaging (204) to be at least slightly offset from the vertical position, where each of the eggs (205) in the packaging (204) contains laser-engraved information about it in substantially the same location as the other eggs in the package; and the eggs (205) are oriented on the package (204) so that the information recorded on each egg faces substantially the same direction as the information recorded on the other eggs in the package.
[7]
7. Egg carton according to claim 6, characterized by the fact that eggs (205) are still arranged in the carton (204) so that the long geometric axis (232) of each egg in the carton be deviated no more than 20 degrees from the long geometric axis of each other egg in the package.
[8]
8. Egg carton according to claim 6, characterized by the fact that eggs (205) are still arranged in the carton (204) so that the long geometric axis (232) of each egg in the carton be deviated no more than 10 degrees from the long geometric axis of each other egg in the package.
[9]
9. Egg packaging, according to any of claims 6 to 8, characterized by the fact that for at least one egg (205) that is marked, a central point (234) of the information recorded on the egg is located between the middle (212) and an end (210) of the egg.
[10]
10. Egg carton according to claim 6, characterized by the fact that the eggs (205) are arranged in the carton (204) in such a way that the long geometric axis (232) of each egg in the carton be inclined towards the rear (238) of the package to be deflected by at least 3 degrees from the vertical position.
[11]
11. Egg carton according to claim 6, characterized by the fact that the eggs (205) are arranged in the carton (204) in such a way that the long geometric axis (232) of each egg in the carton be inclined towards the rear (238) of the package to be deflected from the vertical position by at least 10 degrees.
[12]
12. Egg carton according to claim 6, 10 or 11, characterized by the fact that: each egg (205) in the carton (204) contains particular information engraved on it; and each of the eggs in the carton is positioned in the carton in such a way that at least the particular information is visible during the opening of the carton, without changing an egg position.
[13]
13. Egg packaging according to claim 12, characterized by the fact that at least some of the information recorded on each egg (205) is laser-marked and at least some of the information recorded on at least an egg of the plurality of eggs (205) are marked with ink.
[14]
14. Egg carton according to claim 6 or 7, characterized in that the eggs (205) are arranged in the packaging (204) so that the long geometric axes (232) of all eggs in each series of eggs in the package form approximate right angles to a row that intersects the bottom of the containers holding the eggs in that series.
[15]
15. Egg packaging according to claim 6, characterized by the fact that the eggs (105) are still arranged in the packaging (204) so that the long geometric axis (232) of each egg in the - the balloon is deflected no more than 7 degrees from the longitudinal geometric axis of each other egg in the package.
[16]
16. Egg packaging according to claim 6, characterized by the fact that eggs (105) are still arranged in the packaging (204) so that the long geometric axis (232) of each egg in the - the balloon is deflected no more than 6 degrees from the longitudinal geometric axis of each other egg in the package.
[17]
17. Egg packaging, according to claim 6, characterized by the fact that the eggs (105) are still arranged in the packaging (204) so that the long geometric axis (232) of each egg in the - the balloon is deflected no more than 5 degrees from the longitudinal geometric axis of each other egg in the package.

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同族专利:

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公开号 | 公开日

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US20150101288A1|2015-04-16|

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RU2012134897A|2014-02-27|

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NZ601476A|2014-07-25|

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US20140287108A1|2014-09-25|

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MX2012008484A|2013-02-07|

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US20130017296A1|2013-01-17|

---

HK1178491A1|2013-09-13|

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AU2011207592B2|2014-03-20|

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GB2489653B|2014-04-09|

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EP2525979A1|2012-11-28|

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PL2525979T3|2016-06-30|

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CN102762385B|2016-10-19|

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EP2998124A2|2016-03-23|

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GB201214477D0|2012-09-26|

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US8871287B2|2014-10-28|

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CA2787736A1|2011-07-28|

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SG10201502199SA|2015-05-28|

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AU2014203357A1|2014-07-10|

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JP2013517000A|2013-05-16|

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AR079940A1|2012-02-29|

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DK2525979T3|2015-11-30|

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CN102762385A|2012-10-31|

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GB2489653A|2012-10-03|

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AU2011207592A1|2012-08-16|

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IL219514D0|2012-06-28|

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WO2011091011A1|2011-07-28|

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JP5913134B2|2016-04-27|

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KR20120123022A|2012-11-07|

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EP2525979B1|2015-09-02|

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ES2554865T3|2015-12-23|

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TW201143950A|2011-12-16|

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EP2998124A3|2016-10-26|

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US20120180436A1|2012-07-19|

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法律状态:
2020-09-08| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

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2020-10-27| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2021-02-09| B11B| Dismissal acc. art. 36, par 1 of ipl - no reply within 90 days to fullfil the necessary requirements|

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2021-11-23| B350| Update of information on the portal [chapter 15.35 patent gazette]|

优先权:

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申请号 | 申请日 | 专利标题

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US29683710P| true| 2010-01-20|2010-01-20|

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US12/690,898|US8823758B2|2010-01-20|2010-01-20|Systems and methods for processing eggs|

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US12/690,890|US8455026B2|2010-01-20|2010-01-20|Systems and methods for processing eggs|

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US12/690,886|2010-01-20|

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US12/690,898|2010-01-20|

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US12/690,896|2010-01-20|

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---